Integrated Prefabricated Pump Stations: The Smart, Sustainable Choice for Modern Infrastructure
In an era where urban development and environmental sustainability must coexist, the integrated prefabricated pump station has emerged as a cornerstone of efficient water management. Designed to streamline sewage, stormwater, and industrial fluid handling, these all-in-one systems combine cutting-edge engineering with plug-and-play simplicity. Unlike traditional concrete-built stations that take months to construct, prefabricated units arrive ready to install, slashing project timelines by up to 70% while minimizing site disruption.
Take the city of Yueyang in Hunan Province, China, as a prime example: This riverside city suffered from chronic flooding due to outdated drainage systems over the past decade, with annual flood-related losses exceeding 22.69 million USD. In 2022, before the flood season, the municipal government launched a “Smart Flood Control” initiative, deploying Yimai YMPS-300 integrated prefabricated pump stations at 6 critical flood-prone locations. Each station, with a compact diameter of just 3 meters, integrates crushing grille screens, an intelligent control system, and a 200m³/h drainage capacity. Installation was completed in just 45 days—120 days faster than traditional concrete stations. The results were immediate: During the following rainy season, urban waterlogging points dropped from 24 to 3, with flood duration reduced by 85% on average. A municipal official highlighted the savings: “Annual maintenance costs per station fell from 12,000 USD to 4,000 USD, reducing the city’s total flood control expenses by 6.62 million USD.”
- Optimization Of CFD Hydraulics Design For Self-Cleaning Base
Without special design and optimization, the bottom of pumping station is easy to be deposited and need to be cleaned up regularly, which not only increases the cost of operation and maintenance, but also consumes time and energy, toxic fumes from silting can also threaten the lives of downhole operators; The YIMAI integrated prefabricated pump station adopts FRP base, and the flow pattern at the bottom of pump pit is improved by CFD hydraulic optimization. More solid particles in the pumping station are removed by disturbing the settled solid particles in the way of increasing the turbulence, so that the sediment is pumped out with the sewage pump. Pump pit optimization design, reduce the deposition of dirt, as far as possible to avoid toxic and harmful gas generation, reduce maintenance costs, while ensuring the maximum safety of the well maintenance personnel.
- Safe And Reliable Shell Design
The casing of Yimai integrated prefabricated pump station is made of glass fiber and its products as reinforcing materials, thermosetting resin as Matrix, and is produced by winding process. The Shell is composed of an anti-corrosion layer, an anti-permeability layer, a structural layer and an outer protective layer. The thickness of each layer is shown in fig. The outer protective layer adds UV resistant material to prevent exposure to sunlight and aging.
Looking ahead, the future of prefabricated pump stations is smarter and greener. For engineers, urban planners, or facility managers, the question is no longer “Should we adopt these systems?” but “How soon can we implement them?” Where innovation flows, resilience follows!
Keywords：
integrated prefabricated pump station
integrated prefabricated pump stations