Double Shaft Shredder: Unmatched Durability for Tough Material Size Reduction
Legacy shredders encounter significant challenges when processing mixed solids such as tires, metals, and e-waste. These include frequent blade jams (failure rate exceeding 35%), high energy consumption (≥50 kWh/ton), and substantial downtime. The Yimai double shaft shredder addresses these issues through its innovative separation design, specialized cutting tools made from advanced materials, and an optimized pulley system. This results in a failure rate reduced to less than 5%, energy consumption of biaxial shredder decreased by 40% per ton, and continuous operation capabilities exceeding 20,000 hours, thereby redefining efficiency in waste recycling.
A food waste plant in Shanghai previously experienced monthly operational disruptions due to grease and fiber-related jams, incurring annual costs of $180,000. Following the installation of the Yimai double shaft waste shredder in early 2024, interlocking blades effectively processed shells, plastics, and wet waste, reducing failures by 90% while increasing output to 5 tons per hour. The integrated screw pressing system achieved 95% grease extraction, generating additional revenue of $220,000 annually. Additionally, the lifespan of the blades was extended to 1,500 hours, odor leaks of shredder were reduced by 80%, and there have been zero environmental complaints since implementation.
The biaxial shredder also referred to as a shear shredder, reduces material size through cutting, tearing, and extrusion. Widely utilized for processing waste plastics, waste rubber, wood, crop straw, and other bulky waste materials, this equipment is characterized by high torque, energy efficiency, economic viability, and durability. The maximum treatment capacity of double shaft shredder can reach up to 10,000 kg/hour, with particle sizes ranging from 6 to 10 mm, ensuring excellent crushing performance and high operational efficiency.
For applications in organic recycling, fertilizer production, or mixed waste processing, the high quality double shaft shredder demonstrates unparalleled corrosion resistance. To receive expert guidance on designing sustainable green recycling solutions tailored to your needs, please contact our professional team at Yimai.
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